Episode 18 ~1:50 Electronics EN · العربية

Surge Protectors, the cheap component that survives a bad storm

A surge protective device limits the voltage that reaches the driver. IEC 61643-01:2024 and IEC 61643-11:2025 define three SPD Types, T1, T2 and T3, sitting at the service entrance, the board and the load. The 2011 edition called the same three “classes of test”, which is why datasheets still say both. Which of them a site needs is a risk question the wiring rules already answer.

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What you'll walk away with

Four ideas to carry into the next specification conversation you have.

01

Surges come from lightning AND switching.

A direct strike is rare. Indirect (induced) surges from distant strikes and switching of motors, transformers, capacitor banks are constant. SPDs protect against both.

02

Three SPD Types, three places.

T1 is tested with impulses simulating partial lightning current at the entrance, T2 with the 8/20 µs impulse at the board, T3 with a combination wave at the load. Coordinated together they reduce the risk; nothing makes it zero.

03

Up against Uw is the real comparison.

What decides survival is the voltage protection level Up, plus whatever the connecting leads add, against the equipment's rated impulse withstand Uw. kA figures from different test classes are not the same quantity.

04

LED drivers fail silently.

A small surge does not always trip the breaker. It can degrade the driver's input stage, which fails later for no visible reason. Surge events leave no trace, until the warranty claim.

SPD Type × location × rating

Test classes per IEC 61643-11; the type 1/2/3 names come from the installation standards. Whether a site needs them, and how many stages, is decided by IEC 60364-4-44 clause 443 and SBC 401 chapter 44.

Type Where it goes · waveform Published quantity
Type 1 (Class I)Service entrance · 10/350 µsIimp 12-25 kA
Type 2 (Class II)Sub-distribution · 8/20 µsImax 40-60 kA · In 20 kA
Type 3 (Class III)At the load (fixture) · combinationUoc 6 kV (combination wave)
Type 1+2 comboSingle device covers entrance + panelIimp 12.5 kA · Imax 40 kA
Type 2+3 comboSub-panel + load in one boxImax 40 kA · Up < 1.5 kV
Streetlight in-line SPDInside the pole/fixture body10 kA · Up < 1.2 kV
DC-side SPD (solar streetlight)PV input on hybrid systems10 kA DC

Surge protection done right

Five practical points that turn a spec line into a working installation.

Coordination is the spec discipline.

Stages in series only work if each one discharges no more energy than the next can survive. The upstream device clamps at a HIGHER voltage, not a lower one, so what matters is the let-through energy reaching the downstream stage, and the decoupling (impedance or a stated cable length) between them. Manufacturers publish coordination tables; ask for the coordination statement for the stages together.

Cable length adds inductance, adds voltage.

Every metre of connecting conductor adds roughly 1 µH of inductance. On an 8/20 µs wave at 8 kA the current rises at about 1 kA/µs, so each metre adds roughly 1 000 V on top of Up. SPD-to-load cable should be < 0.5 m where possible, and the protective earth path equally short.

MOVs degrade with each hit.

Most SPDs use Metal-Oxide Varistors. Every clamping event slightly degrades the MOV. A status indicator (green = OK, red = failed, sometimes a remote signalling contact) is how a site finds out. Specify the indication and a written inspection route with the device, not just the device.

Type 1 is mandatory where lightning rod connects.

If the building has a lightning protection system (LPS) per IEC 62305, the LPS must terminate into a Type 1 SPD at the service entrance, designed for the full 10/350 µs lightning waveshape. Type 2 alone will not survive a direct strike's energy.

Saudi outdoor projects: spec built-in SPD on fixtures.

Pole-mounted roadway and outdoor high-bay luminaires sit in the most exposed category there is, so specify an in-line SPD between the incoming line and the driver and check the fixture's own published surge row against it. This is the third stage of coordination, and it is the stage that decides whether a storm costs a plug-in module or a luminaire.

Sources & further reading

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