Episode 38 3:37 LV Distribution EN · العربية

Cable sizing in Saudi heat

In 50 °C air, IEC 60364-5-52:2009 Table B.52.14 leaves one PVC (70 °C) circuit 71% of its 30 °C rating and one XLPE/EPR (90 °C) circuit 82%. Buried cables use other tables, and grouping takes more. This page works one circuit through to Iz and the protective device.

A worker in a hot plant room guides cables along a galvanised tray beside piping and motors.
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What you'll walk away with

Four ideas to carry into the next specification conversation you have.

01

In 50 °C air, PVC keeps 71% and XLPE keeps 82%.

IEC 60364-5-52:2009, Table B.52.14, cables in air, one circuit, 50 °C ambient: 0.71 for PVC (70 °C conductor) and 0.82 for XLPE/EPR (90 °C conductor). Each insulation reads its own column. These factors do not apply to buried cables.

02

Nine bunched circuits take the rating to 0.50.

Table B.52.17, item 1, cables in air (bunched, on a surface, embedded or enclosed), one insulation type, counts circuits or multicore cables: 0.80 for 2, 0.70 for 3, 0.65 for 4, 0.57 for 6, 0.50 for 9, 0.45 for 12, 0.41 for 16, 0.38 for 20. It multiplies the ambient factor.

03

Buried cables read ground temperature and soil, not the air table.

Buried cables use Tables B.52.15 and B.52.16, not B.52.14. Table B.52.15, ground temperature, reference 20 °C: in 35 °C ground, 0.84 for PVC and 0.89 for XLPE/EPR; at 50 °C, 0.63 and 0.76 (BS 7671 Table 4B2 has the same ground values). Table B.52.16, cables in buried ducts, reference 2.5 K·m/W: 1.18 at 1.0, 1.10 at 1.5, 1.05 at 2.0, 1.00 at 2.5, 0.96 at 3.0 K·m/W. One buried circuit, no grouping. Measure the soil, or state the value assumed.

04

Ib ≤ Iz is necessary and not sufficient.

IEC 60364-4-43:2023, clause 431.4.2 (433.1 in the 2008 edition): Ib ≤ In ≤ Iz, and I2 ≤ 1.45 × Iz. In the worked example, with the assumed Ib = 35 A, In = 40 A and I2 = 1.45 × In = 58 A, both conditions are met against Iz = 41 A. The device maker supplies the real I2.

The heat problem
Catalogue ratings assume 30 °C air. Saudi design ambients are hotter.
Every factor starts from a reference condition30 °C in airAmbient referencePVC 1.00 · XLPE 1.0020 °C in groundGround referenceburied cables2.5 K·m/W soilSoil referencefactor 1.00Saudi design ambients sit well above 30 °C
Reference conditions in IEC 60364-5-52:2009: 30 °C in air, 20 °C in ground, soil 2.5 K·m/W, one circuit with no grouping. Every correction factor is 1.00 there, and falls as the conditions get harsher.
Takeaway 1
In 50 °C air, PVC keeps 71% and XLPE keeps 82%.
At 50 °C, each insulation reads its own columnXLPE or EPR, 90 °C0.82PVC, 70 °C0.711.00 at 30 °CPVC keeps 71%, XLPE keeps 82%IEC 60364-5-52:2009, Table B.52.14, cables in air
Table B.52.14 factors for cables in air, one circuit, 50 °C ambient: 0.71 for PVC (70 °C conductor) and 0.82 for XLPE/EPR (90 °C conductor). They do not apply to buried cables.
Takeaway 2
Nine bunched circuits take the rating to 0.50.
Grouping factor against circuitsbunched in air, on a surface, embedded or enclosed0.40.60.820.8030.7040.6560.5790.50120.45160.41200.38circuits or multicore cables in the groupIEC 60364-5-52:2009, Table B.52.17
Table B.52.17, item 1, cables in air (bunched, on a surface, embedded or enclosed), one insulation type: 0.80 for 2 circuits, 0.65 for 4, 0.50 for 9, 0.38 for 20. It multiplies the ambient factor.
Takeaway 3
Buried cables read ground temperature and soil, not the air table.
Buried cables: ground and soil factorsGround temperatureTable B.52.15, reference 20 °CgroundPVCXLPE/EPR25 °C0.950.9630 °C0.890.9335 °C0.840.8940 °C0.770.8545 °C0.710.8050 °C0.630.76Soil resistivityTable B.52.16, buried ductsK·m/Wfactor1.01.181.51.102.01.052.51.003.00.96reference 2.5 K·m/Wnot Table B.52.14, which is for cables in airIEC 60364-5-52:2009, Tables B.52.15 and B.52.16
Buried cables use Tables B.52.15 and B.52.16, not B.52.14 (BS 7671 Table 4B2 has the same ground values). One buried circuit, no grouping. Measure the soil, or state the value assumed.
Reference methods
The installation method sets the table and its reference.
Ten reference methods, in three groupsEnclosed or on a wall30 °C airA1A2B1B2CBuried20 °C groundD1D2Free air30 °C airEFGthe method picks the base table and its reference
30 °C air for methods A1 to C and E to G. 20 °C ground for the buried methods D1 and D2.
Cable reels and black cables laid in a trench beside an industrial plant under a clear desert sky.

Table B.52.14: cables in air, by ambient.

IEC 60364-5-52:2009, Table B.52.14, ambient air temperature correction factors for cables in air, one circuit (BS 7671 Table 4B1 gives the same values). The design ambient follows the site conditions, the project requirements and any applicable Saudi code; there is no single Saudi value. 50 °C is the example used here. Buried cables read Tables B.52.15 and B.52.16 instead.

Condition Correction factor Note
Ambient air 30 °CPVC 1.00  /  XLPE 1.00Reference condition
Ambient air 40 °CPVC 0.87  /  XLPE 0.91Table B.52.14
Ambient air 45 °CPVC 0.79  /  XLPE 0.87Table B.52.14
Ambient air 50 °CPVC 0.71  /  XLPE 0.82Table B.52.14 · example used here
Ambient air 55 °CPVC 0.61  /  XLPE 0.76Table B.52.14
Ambient air 60 °CPVC 0.50  /  XLPE 0.71Table B.52.14
Reference table
Table B.52.14: cables in air, by ambient.
Table B.52.14, ambient airambientPVCXLPE/EPR30 °C1.001.0040 °C0.870.9145 °C0.790.8750 °Cexample used here0.710.8255 °C0.610.7660 °C0.500.71IEC 60364-5-52:2009, cables in air, one circuit
IEC 60364-5-52:2009, Table B.52.14, cables in air, one circuit; BS 7671 Table 4B1 gives the same values. The design ambient follows the site conditions, the project requirements and any applicable Saudi code; there is no single Saudi value. 50 °C is the example used here.
Design ambient
Choose the design ambient, then read its row.
Ambient factor in air, XLPE and PVC0.60.81.00.820.71304045505560XLPEPVCambient air, °Ca 52 °C design ambient reads the 55 °C rowthe hotter row is the conservative choice
Cables in air. Between two rows, the hotter row is the conservative choice: a 52 °C design ambient reads the 55 °C row (0.76 for XLPE). This is design practice, not a clause of the standard.
Which code
Each source supplies a different part.
Which source supplies whatSBC 401-CR-2024Annex B.52based on IEC 60364-5-52IEC 60364-5-52Tables B.52.14 to B.52.172009 editionIEC 60364-4-43clause 431.4.2, coordination2023 editionNFPA 70its own rules, such as 125%separate code
SBC 401-CR-2024 (Saudi Building Code, electrical) includes Annex B.52, based on IEC 60364-5-52. IEC 60364-4-43 sets the coordination with the protective device. NFPA 70 is a separate code.
The mismatch
A count of cables is not a count of circuits.
Count circuits, not cablesBy cables9 single-core cablesread as 9 circuits: 0.50By circuits3 three-phase circuitsread as 3 circuits: 0.70a count of cables is not a count of circuitsIEC 60364-5-52:2009, Table B.52.17
Cables bunched in air (item 1): nine single-core cables in three three-phase circuits read the 3-circuit row of Table B.52.17 (0.70), not the 9-circuit row (0.50).
Worked example
Example: 100 A × 0.82 × 0.50 = 41 A.
Worked example: one XLPE circuitexample: XLPE in air, 50 °C, 9 circuits bunchedcatalogue ratingreference conditions100 Aambient 50 °C× 0.82, Table B.52.1482 A9 circuits bunched× 0.50, Table B.52.1741 AIz = 100 A × 0.82 × 0.50 = 41 A
Apply each factor to the catalogue rating, in turn. Iz is 41 A. Example only: one XLPE circuit in air, catalogue rating 100 A at the reference conditions, a 50 °C ambient (Table B.52.14) and 9 circuits bunched (Table B.52.17, item 1).

Sizing a cable for Saudi reality

Five points to check before a cable size is final.

NFPA 70 rules are not IEC values.

NFPA 70 is a separate code with its own rules, for example 125% for continuous loads and for motor circuits. They are not IEC values. Size a circuit to one code, and do not mix the codes in one calculation.

The installation method sets the table and its reference.

IEC 60364-5-52:2009 uses ten reference methods. A1, A2, B1, B2 and C (enclosed or on a wall) and E, F and G (free air) are referenced to 30 °C air. D1 (in buried ducts) and D2 (buried direct) are referenced to 20 °C ground, and read the ground and soil tables (B.52.15 and B.52.16), not the air table B.52.14.

Choose the design ambient, then read its row.

Cables in air. IEC tabulates the factor; the design ambient follows the site conditions, the project requirements and any applicable Saudi code. Between two rows, the hotter row is the conservative choice: a 52 °C design ambient reads the 55 °C row (0.76 for XLPE). This is design practice, not a clause of the standard.

A count of cables is not a count of circuits.

Cables bunched in air (Table B.52.17, item 1): nine single-core cables in three three-phase circuits read the 3-circuit row (0.70), not the 9-circuit row (0.50).

Worked example: 100 A × 0.82 × 0.50 = 41 A.

Example only: one XLPE circuit in air, catalogue rating 100 A at the reference conditions, a 50 °C ambient (Table B.52.14, 0.82) and 9 circuits bunched (Table B.52.17, item 1, 0.50). Apply each factor to the catalogue rating, in turn: Iz = 41 A. Write each factor and its row next to the result, so the next reader can check it.

Takeaway 4
Ib ≤ Iz is necessary and not sufficient.
Ib ≤ Iz alone is not the testIb35 Aassumed for this exampleIn40 Aassumed for this exampleIz41 Afrom the worked exampleI258 A1.45 × In, assumedIb ≤ In ≤ Iz35 ≤ 40 ≤ 41 AmetI2 ≤ 1.45 × Iz58 ≤ 1.45 × 41 = 59.45 AmetIEC 60364-4-43:2023, clause 431.4.2
IEC 60364-4-43:2023, clause 431.4.2 (433.1 in the 2008 edition): Ib ≤ In ≤ Iz, and I2 ≤ 1.45 × Iz. With the assumed Ib = 35 A, In = 40 A and I2 = 1.45 × In = 58 A, both are met against Iz = 41 A from the worked example. The device maker supplies the real I2.
Checklist
Before the cable size is final.
Six checks, in this order1Name the reference methodA1 to G. D1 and D2 are buried.2Take the insulation's own columnPVC 70 °C and XLPE/EPR 90 °C, never one column.3Read the design ambient rowTable B.52.14, in air. Between rows, take the hotter.4Count circuits, not cablesTable B.52.17, for the arrangement used.5Buried: ground and soil tablesTables B.52.15 and B.52.16, not B.52.14.6Check both coordination conditionsIb ≤ In ≤ Iz, and I2 ≤ 1.45 × Iz.
Six checks, in this order. Skip none.
NLC schedule
What a cable schedule has to show.
The fields a cable schedule needsfieldentryMethodreference method letterInsulationPVC or XLPE/EPRAmbient rowB.52.14 air, or B.52.15 groundCircuitscount, as Table B.52.17 defines itGrouping factorvalue and row, Table B.52.17Izrating after every factorCoordinationboth conditions shownVoltage dropmethod and source stated
A final ampere figure alone cannot be checked.
Not IEC
NFPA 70 rules are not IEC values.
NFPA 70 is a separate codeNFPA 70125% continuous-loadand motor rulesIEC 60364correction factorsand clause 431.4.2the two codes are not interchangeabledo not mix them in one calculation
NFPA 70 is a separate code with its own rules, for example 125% for continuous loads and for motor circuits. They are not IEC values. Size a circuit to one code, and do not mix the codes in one calculation.
Sources
The sources behind each number.
Sources in this episodeIEC 60364-5-52:2009Tables B.52.14 to B.52.17IEC 60364-4-43:2023clause 431.4.2 (433.1 in the 2008 edition)SBC 401-CR-2024Annex B.52, based on IEC 60364-5-52NFPA 70a separate code, kept out of the calculation
Full references, with editions, are on the article page.
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The standards behind each number on this page.

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